This is how condition monitoring works – act instead of react!
We care about your assets - Vibration analysis is our business
Condition monitoring means that every machine is regularly subjected to a ‘health check’ – normally with a vibration inspection: in the simplest case, the measurement instrument used to perform this check provides a numerical value that can be compared with a standard value to indicate the machine’s state,
Good - OK - Bad.
Production-critical machines as well as less critical machines, large and small industrial plants, discrete and distributed plant locations, operators and service providers: each require their own special monitoring strategy with customized condition monitoring solutions.
Condition Monitoring
Vibration Analysis, Balancing and online Condition Monitoring
We are the experts
Predictive maintenance tools for vibration analysis can help prevent machine failure and avoid costly production downtime.
Our vibration analysis tools are used for condition monitoring on rotating equipment to help detect early component wear and damage. Vibration analysis and balancing are integral parts of any condition-based and predictive maintenance program.
Online Condition Monitoring systems track machine vibration and other relevant machine condition parameters around the clock so you can trend and analyze data. Entire plant sections or only critical machines can be monitored with online systems to optimize plant availability. The Fluke Reliability solutions from Pruftechnik and Fluke below alert you to abnormal readings requiring action and help you extend asset life.
Key benefits of condition monitoring
Low efficiency without condition monitoring
Strong vibrations, heat, and noise
Rotor imbalance
Bearing damage and failure
Premature wear of components such as gears and/or bearings
Loss-of-production and unplanned downtime
Maximum performance with condition monitoring
Early detection of machine problems
Eliminate the causes of failure
Reduce vibrations and heat
Higher machine availability and system safety
Reduce operating and maintenance costs
Increase in profit by
Early damage detection
Optimum planning of repair work
Increasing machine availability
Reducing spare parts storage costs
Avoiding unplanned loss of production
Condition Monitoring in Industry 4.0
Do you speak “IIoT”? We do!
The “Industrial Internet of Things”, IIoT for short, massively changes the maintenance of the present and the future. PRUFTECHNIK already has the right solutions for the future!
All kinds of sensors control and influence machine behavior in such a way that human interventions are often no longer necessary. Asset controls are stored on external servers, in "the cloud", and connected to the sensor measurement data. Intelligent software enables asset optimization for maximum productivity based on the sensor data. At the same time, the machine data can be called up at any time from anywhere in the world via Internet browser.
Global data availability
Reduced data transfer volume
Optimized machine efficienc