O alinhamento adaptativo tem a inteligência de remover muitos erros que um técnico pode inadvertidamente cometer. Ele utiliza a análise em tempo real, removendo dados errôneos.

Sistemas adaptativos desbloqueiam a capacidade da equipe: mesmo que um técnico inexperiente esteja fazendo o alinhamento, o sistema corrige erros comuns para permitir que o técnico obtenha os mesmos resultados de alta qualidade de um engenheiro mais experiente.

Algumas instalações de alinhamento adaptativo projetadas para melhorar o desempenho da equipe incluem:

• Orientação do assistente de processo de medição gráfica em 3 etapas: Dimensão, Medição, Resultados

• Os usuários obtêm feedback instantâneo sobre a qualidade das medições e, enquanto as medições de baixa qualidade são filtradas automaticamente

• Partilhe instantaneamente os resultados das medições com os gestores de manutenção e técnicos experientes através da Cloud

• Identificar automaticamente a máquina a ser alinhada com o leitor de tags RFID integrado

O desalinhamento do eixo da máquina aumenta a vibração e a temperatura e é responsável por mais de 50% das falhas das máquinas. Alinhar a máquina no alinhamento correto é uma das medidas mais eficazes para contrariar os efeitos do desalinhamento e aumentar a disponibilidade da máquina.

O aumento do tempo médio entre falhas (MTBF) pode ser alcançado com alinhamento de precisão.

O alinhamento de precisão no momento da instalação é uma técnica de manutenção proativa que garante alto desempenho, alta eficiência e maior vida útil da máquina desde o início.

O alinhamento de precisão na colocação em funcionamento e durante a operação ajuda a alongar ou retardar a curva P-F e evita o aumento dos custos de reparação à medida que a condição da máquina se deteriora e eventualmente falha. Durante a operação, o alinhamento é a primeira medida a ser tomada após uma máquina ter sido diagnosticada com alta vibração. Na verdade, mais de 50% das falhas da máquina são causadas por desalinhamento.

O alinhamento adaptativo suporta uma estratégia de alinhamento a longo prazo para toda a planta com gerenciamento de dados baseados em ativos e arquivamento no software ARC 4.0. Usando o software ARC 4.0, os engenheiros podem fazer avaliações de alinhamento de tendências para realizar avaliações de desalinhamentos crônicos por causa dos dados.

What is adaptive alignment?

Adaptive alignment is the next generation of laser alignment systems – developed by PRUFTECHNIK, the inventors of laser shaft alignment who continue to innovate in the field. It is a combination of software and hardware innovations enabling maintenance teams to address a wide variety of alignment challenges that basic laser alignment systems cannot handle.

Adaptive alignment systems can adjust to:

• The asset itself

• The alignment situation or challenge

• The experience and skill level of the technician and team assigned with completing the alignment task

Adaptive alignment systems eliminate “guesstimates,” wasted effort, and time-consuming rework that occur with basic laser alignment systems.

What products do we have in the adaptive alignment category?

• ROTALIGN Touch

• ROTALIGN Touch EX

• OPTALIGN Touch

• SHAFTALIGN Touch

Why do I need an adaptive alignment system?

Because you don’t want to spend good money on an alignment system that either can’t handle all your alignment tasks or can’t grow with your needs. With today’s wide range of asset types, alignment situations, and team skills, you can’t attempt to get by with a basic, limited system. While these systems are sometimes cheaper, they yield false savings. What you might save in the cost of other systems, you will pay many times over in time-consuming rework and lower precision.

What makes adaptive alignment products unique?

Two innovations – Single-Laser Technology and Active Situational Intelligence – differentiate adaptive alignment products from their basic predecessors. Together, they deliver the “magic” that enables PRUFTECHNIK alignment products to automatically adapt – in real time, as alignment jobs are finished – to the asset, the situation, and the technician.

What are the benefits of adaptive alignment?

Besides their ability to handle all alignment tasks, from simple everyday jobs to more complex challenges, adaptive alignment products deliver:

• New levels of speed and accuracy

• Greater ability to restore assets to peak performance

• Support for a broader range of critical rotating asset types

• Unlocked team capacity by enabling every technician to work faster, archive highly precise alignment results, and collaborate instantly with experts when necessary

I only have simple, straightforward alignment tasks - why do I need an adaptive alignment system?

With an adaptive alignment system, your team will complete jobs faster and with greater precision – even for everyday alignment tasks. That’s because Active Situational Intelligence (ASI) is always at work, correcting for common human errors and environmental problems without slowing the job down.

Adaptive alignment systems enable you to entrust alignment jobs to technicians with less experience, without compromising the results. ASI is there to help them, and with cloud collaboration, they can share measurements and get advice from more senior technicians without having to leave the asset.

Basic systems do not possess these qualities, and therefore cannot deliver such benefits.

But you also need to consider whether all your alignment tasks are straightforward – and will always be. Often plants have special situations, such as a few unusual machine configurations, gross misalignments, tight clearances, or environmental factors that come into play. In those cases, a basic alignment system runs into difficulties, and the time and cost for the alignment job escalate. Often, what maintenance leaders save with a cheaper system in the short term, they lose in manual efforts and rework over time.

Why is an adaptive alignment system better than other systems?

Adaptive alignment systems enable users to efficiently handle a wide range of alignment challenges – from simple to complex scenarios – avoiding the rework that comes with more basic systems. Furthermore, ease of use is strengthened in the many situations where basic laser alignment systems struggle. Adaptive alignment systems eliminate human error while delivering new levels of accuracy and speed. This next generation in laser shaft alignment is made possible by two must-have underlying innovations: Single-Laser Technology and Active Situational Intelligence.

They work faster, eliminate errors, and unlock team capacity, enabling maintenance and reliability teams to ensure maximum operational life and efficiency for critical assets entrusted to their care.